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Caliber Plastic Solutions specializes in precision plastic components. Our machine shop is equipped to produce custom plastic parts for a variety of project needs, applicable in any industry.



  • Large Format CNC Machining to 144" x 60"

  • High-Precision CNC Turning With Live Tooling

  • Close Tolerance to +/-.0002

  • Engraving, Serialization, and High-Speed Threading

  • Solidworks Solid Modeling

  • Design Consultation


  • Anderson Stratos Pro Router

  • Doosan DMV 5025

  • Doosan DVC 320/40

  • Doosan Puma 240M Lathe

  • DMG Mori CMX 1100 V

Please see bottom of page for specs.



  • Hot-Air Welding

  • Solvent Cementing

  • Strip Forming / Brake Bending                              to 72" wide

  • Mechanical Assembly

  • Flame Polishing, Buffing


  • Two Model LMV-50 Manual Sharp Mills 

  • Axes Travel (x/y/z): 37/12/5 in.

  • Max. Spindle Speed: 4,500 RPM


The Caliber Team specializes in prototype through production with the full range of plastic materials including:

  • ABS                                         

  • Acetal

  • Acrylic

  • Boltaron®

  • Delrin®

  • G10/FR4

  • GPO3

  • HDPE

  • Lexan®

  • Nylon 66

  • PCTFE (Kel-F®, Neoflon®)                                  

  • PEEK

  • Polycarbonate

  • Polycast SAR®

  • Polyethylene

  • Polypropylene

  • PVC, PVC-C

  • PVDF (Kynar®)

  • PTFE

  • Ultem™ (PEI)

  • Vespel®


Our Story

In September of 2000, Scott Dion, John Donnelly, Sr. and Gary Holst brought together their combined experience in plastics manufacturing and fabrication to start Caliber Plastic Solutions, Inc. in the heart of what would become known as Silicon Valley. From humble beginnings in Harry Vossen’s garage with a table saw, router and hand tools to our current facility of 8,000 square feet complete with CNC mills, lathe and a fully-equipped shop, we have done our utmost to build upon our values, invest in our future, and grow as individuals and as a team. We believe in treating our customers and employees honestly, setting fair prices and paying fair wages. We take pride in working to reduce environmental impact by sourcing 100% renewable energy and limiting plastic waste during manufacturing.


For 20 years, the Caliber team has established a superior reputation for quality in the plastics industry, partnering with engineers in every aspect of the high-tech and semiconductor industries in San Jose and the surrounding region. Our staff has many years of experience working with every type of plastic material and production application to meet demands with precision and creativity. We are committed to providing our customers with high-caliber plastic parts, delivered on time and will do whatever it takes to produce the part you need.

Please contact us to discuss your needs, or come visit our facility in Santa Clara, CA. Let our experience and dedication to quality service help you to meet your goals in acquiring plastic components that meet your requirements.


                                                                             -The Caliber Team

Our Story


3571 Leonard Ct.

Santa Clara, CA 95054

Tel:  408-213-0450

Fax: 408-213-0453


Mon - Fri: 7am - 4pm

​​Saturday: closed

​Sunday: closed

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DMG MOri CMX 1100 V

  • Axes Travel - (x/y/z): 43.3/22/20.1 in.

  • Max. Spindle Speed: 12,000 RPM

  • Positioning Accuracy: ±0.00023 in.

Doosan PUMA 240M Lathe

  • Max. Spindle Speed: 6,000 RPM

  • Active Tooling - Max. Spindle Speed 5,000 RPM

  • Max. Machining Diameter: 11.8 in.

  • Bar Stock Feed

Doosan DVC 320/40

  • Moving Column - Axes Travel - (x/y/z): 20.4/12.5/13.7 in.

  • Rotating Table for Setup During Cycle

  • Max. Spindle Speed: 12,000 RPM

  • Positioning Accuracy: ±0.0005 in.

Doosan DMV 5025

  • Axes Travel - (x/y/z): 51/25.5/24.6 in.

  • Max. Spindle Speed: 12,000 RPM

  • Positioning Accuracy: ±0.0005 in.

Anderson Stratos Pro Router

  • Axes Travel - (x/y/z): 144/60/12 in.

  • Max. Spindle Speed: 25,000 RPM

  • Positioning Accuracy: ±0.005 in.

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